How it's Made

From Sketch to Sky: The Journey of Your Weathervane

A look behind the scenes at our traditional craftsmanship and meticulous process.

We take pride in creating weathervanes the old-fashioned way, using time-tested techniques and the finest materials. Here's a closer look at the six-stage process that brings your weathervane to life:

  • 1. Laser Cutting

    Your chosen design is precisely sized using Computer-Aided Design (CAD) software and then sent to a laser cutter. This ensures accuracy and maintains the fine details of your design.

  • 2. Fabrication

    NSEW and Mount: The North, South, East, and West directional markers (NSEW) and your chosen mounting bracket are fabricated.

    Scrolls and Bars: Scrolls are hand-wound, cardinal bars are cut to size and welded to the mounting collars, and the NSEW lettering is welded on along with decorative under scrolls.

    Sail Bar: The laser-cut design you selected is welded to the sail bar, which is built with a weighted arrow for balance. The balance point is marked, and the socket for the mast, which will house the steel bearing, is welded on. Achieving perfect balance is crucial for a smoothly turning wind direction arrow.

  • 3. Electric Plating

    The completed weathervane takes a hot bath in a zinc electroplating solution, followed by a passivation treatment. This process provides exceptional protection against rust and corrosion for up to 30 years, far exceeding the two-year lifespan of unplated steel weathervanes.

  • 4. Powder Coating

    After electroplating, all parts are powder coated with a durable black polyester powder paint cured at high temperatures. This further enhances weather resistance and gives your weathervane its sleek, finished look.

  • 5. Artist Painting (if applicable)

    Local Expertise: For weathervanes with a custom-painted design, the sail bar is passed on to our skilled local artist.

    Durable Paints: They use high-quality, enamel sign writing paints to create your design, meticulously hand-painting it on both sides of the sail bar.

    Customization Options: We can personalize your weathervane with a special date, a design based on your photo (pet, boat, aircraft, etc.), or any other unique touch.

    Find out more 

  • 6. Check and Ship

    Once complete, your weathervane is thoroughly inspected, carefully wrapped, and securely boxed for shipping. We use reliable courier services within the UK and choose the best option for international shipments, ensuring your weathervane arrives safely no matter where you are in the world.

Quality without compromise

At The Weathervane Co., we believe in quality, craftsmanship, and creating weathervanes that will be cherished heirlooms for generations to come. Order yours today and experience the difference!

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